Engineered Horizontal Lifeline Personal Fall Protection Systems

When it comes to protecting workers at height, one size doesn't fit all. At Engineered Fall Protection (EFP), we understand that every worksite presents unique challenges. That's why we specialize in providing custom-engineered horizontal lifeline systems tailored to your specific needs. Our team of experienced engineers will analyze your structure, assess your fall hazards, and design a fully compliant, user-friendly permanent horizontal lifeline system that maximizes safety over the long haul. Browse our custom solutions below to learn more about how EFP can help you create a safer work environment.

Anchor and Lifeline Cable Personal Fall Arrest System

Airport Jetway Roofsafe Anchor and Cable System

DBI SALA Horizontal Lifeline System Roof Top Anchor

UniRail Horizontal Lifeline System

Railcar Lifeline System

Rooftop Rail Lifeline System

Engineered Horizontal Lifeline RoofSafe Rail System

Metal Roof HLL System

Custom Horizontal Lifeline System

Roofsafe Horizontal Lifeline Installation on Shingle Roof

Custom Fall Protection for Railcars

Our team configured, designed, installed, and tested this custom rigid fall protection system for the rail road industry.

Horizontal Lifeline Fall Protection Cable System

We installed this HLL system for tanker truck maintenance.

What is a Horizontal Lifeline?

Horizontal lifeline (HLL) systems offer continuous fall protection for personnel working at height near a fall hazard. Typically consisting of a cable installed parallel to the hazard, these engineered lifelines are used in both fall arrest and fall restraint applications. When properly connected to an HLL system with a lanyard and harness, workers can move freely along the hazard while remaining protected. The lifeline is typically attached to the structure at set intervals, often changing direction to follow the roof edge or other fall hazards. HLLs can be installed at all levels, with floor-level, wall-mount, and overhead mounting options available to accommodate corners and various building shapes.

Anchor and Lifeline Cable System

Anchor and lifeline cable systems provide a versatile and cost-effective solution for horizontal fall protection in a wide range of applications. These systems utilize a flexible cable attached to strategically placed anchor points to provide continuous protection for workers moving horizontally across a work surface. Ideal for situations where flexibility and ease of installation are key, anchor and lifeline cable systems can be adapted to various roof types, structures, and layouts.

Versatile Fall Protection: Provides continuous fall protection for horizontal movement, allowing workers to focus on their tasks without compromising safety.
Cost-Effective Solution: Offers a balance of performance and affordability, making it a practical choice for many applications.
Flexible Design: Can be adapted to various roof types, structures, and layouts, providing a customized solution for your specific needs.
Easy Installation: Typically easier and faster to install compared to rigid rail systems, minimizing downtime and installation costs.
Durable and Reliable: Constructed from high-quality materials to withstand harsh environments and provide long-lasting performance.

Airport Jetway Roofsafe Anchor and Cable System

Engineered Fall Protection offers specialized horizontal lifeline systems for airport jetways, providing essential fall protection for maintenance personnel working at height. The DBI SALA Roofsafe Lo-Profile Rail (part of the 3M horizontal lifeline product line) delivers maximum safety with a unique, permanent system that integrates seamlessly with telescoping jet bridges.

Uninterrupted Operation: Allows the jet bridge to expand and collapse without removing or adjusting the system.
Fast and Easy Installation: Pre-drilled holes and included weather sealing ensure quick and efficient installation.
Low-Profile Design: The rail passes under the jet bridge structure, eliminating the need for removal or retention.
Versatile Multi-Person Design: Accommodates one person per jet bridge section for fall arrest, or three people for fall restraint.
High Performance Rail Shuttle: Smooth operation with ultra-efficient movement along the rail provides hands-free protection.
High Capacity Shock Absorbing Lanyard Force2: Twin-leg lanyard provides continuous fall protection and allows for easy movement between jet bridge sections.
i-SAFE 3.1 Equipped

DBI SALA and Guardian Horizontal Lifeline System Roof Top Anchor

Ensure comprehensive rooftop safety with DBI SALA and Guardian horizontal lifeline systems. EFP provides a wide selection of high-quality rooftop anchors and complete HLL systems designed for various roof types and materials. These systems offer reliable fall protection while allowing workers to move freely across the roof surface.

Versatile Anchorage: Compatible with various fall arrest connecting systems, providing flexibility for different applications.
Customizable Solutions: Tailored to meet the specific needs of your roof type, slope, and material.
Enhanced Worker Mobility: Allows workers to move freely across the roof while remaining safely connected.
High-Quality Components: Constructed from durable materials to withstand harsh weather conditions and ensure long-lasting performance.
Expert Installation: EFP provides trained and certified installers to ensure proper system installation and compliance.

UniRail Horizontal Lifeline System

The UniRail System consists of a high-grade, extruded aluminum rail and is suited to fit a variety of structures while supporting multiple workers. The system has also been used extensively for suspended access work by rope access technicians. The system includes a free-flowing carriage that is capable of navigating corners and contours of a building or structure, offering complete flexibility for users.

Thermal Expansion Compensation: “Floating” rail design allows for expansion and contraction to accommodate temperature variations and prevent buckling.
Long Span Capability: System can span up to 10 ft. (3 m), reducing the number of supports required.
Ideal for Rope Access: Well-suited for suspended access work by rope access technicians.
Smooth and Continuous Movement: Free-flowing carriage navigates corners and contours for seamless operation.
Multi-Worker Support: Supports multiple workers simultaneously, increasing efficiency and productivity.

Railcar Lifeline System

Railcar lifeline systems provide a means of fall protection for workers who need to access the top of railcars. These systems are typically custom-engineered to meet the specific requirements of the railcar operations and layout. They provide a safe and reliable solution for preventing falls during railcar loading, unloading, inspection, and maintenance.

Custom Engineered Solutions: Tailored to the specific requirements of your railcar operations and layout.
Hands-Free Fall Protection: Allows workers to move freely along the railcar while remaining continuously protected.
Ergonomic Design: Minimizes strain and fatigue, improving worker comfort and productivity.
Durable Construction: Built to withstand the rigors of the railcar environment, ensuring long-lasting performance.
OSHA Compliance: Designed to meet or exceed all applicable OSHA fall protection regulations.

Rooftop Rail Lifeline System

Rooftop rail lifeline systems are designed to provide secure attachments on the roof of a building, providing a safe range for workers. While stationary anchors can give workers a place to connect, rail systems allow workers to move about the roof while remaining safe. EFP offers a range of rooftop rail systems, providing our customers with a choice of highly engineered solutions.

Continuous Fall Protection: Allows workers to move freely across the roof while remaining safely connected to the rail system.
Wide Coverage Area: Provides fall protection over a significant area, accommodating various rooftop layouts.
Durable and Weather Resistant: Constructed from high-quality materials to withstand harsh weather conditions.
Customizable Designs: Tailored to meet the specific needs of your rooftop environment and worker requirements.
Reduced Fall Clearance: Rail systems often require less fall clearance compared to cable systems, making them suitable for low-height applications.

Engineered Horizontal Lifeline RoofSafe Rail System

As the only direct-to-roof rail system, the RoofSafe Rail System provides the safety and functionality you should expect. This high quality, aluminum rail safety system offers exceptional functionality due to the innovative, hands free traveler. RoofSafe Rail is capable of navigating corners and changes of direction to provide complete design flexibility.

Direct-to-Roof Mounting: Installs directly to various roof types, including metal and concrete, minimizing the need for complex supports.
Hands-Free Operation: Innovative four-wheel traveler provides smooth and continuous movement along the rail, allowing workers to focus on their tasks.
Exceptional Design Flexibility: Capable of navigating corners and changes of direction for seamless integration into complex roof layouts.
Low Profile, Discrete Design: Provides a discreet safety solution with aesthetic appeal, minimizing visual impact on the building.
Lightweight and Modular: Easy to install and adapt to changing needs, minimizing downtime and installation costs.

Metal Roof HLL System

Engineered Fall Protection provides specialized horizontal lifeline systems designed to meet the unique challenges of metal rooftops. The RoofSafe Anchor and Cable System, a DBI-Sala Lifeline System, allows continuous, uninterrupted access to all areas of a metal roof while maintaining robust fall protection.

Versatile Design: Accommodates a variety of metal roof types and profiles, providing a flexible solution for diverse metal roofing structures.
Long Span Capability: Can span up to 40 ft. (12m) between anchors, reducing the number of penetrations required and preserving the roof's integrity.
Low Distributed Load: The SpiraTech Force Management anchor distributes load back to the structure, protecting the roof from damage during a fall event.
Energy Savings: Improved membrane and concrete toggle fixing system enhances thermal efficiency, reducing energy costs and improving building performance.
Continuous Hands-Free Versatility: Provides uninterrupted access and allows users to move freely while remaining protected.

Custom Horizontal Lifeline System

EFP specializes in designing Custom Horizontal Lifeline systems to meet the custom needs of your work environment. Because buildings and projects can require many different things, working with an experienced team will allow you to have a professional and safe system. By working directly with the business involved, EFP can help provide specialty solutions for any fall hazard. All of EFP’s custom engineered, permanently installed systems offer the highest level of fall protection and are designed for ease of use in a variety of situations.

Specific and Compliant Solution: A custom design ensures that the HLL integrates seamlessly with your building, maximizing worker protection and minimizing any impact to the building's look.
Versatile Anchoring Options: Can be fitted to any structure regardless of the age and material.
Tailored to the Unique Environment: EFP will build an HLL that can withstand the external conditions of your work site.
Professional Integration: Our HLL designs will integrate perfectly with the current operation to ensure the workers don't lose time or hinder current efficiency.
We Ensure Code Compliance: Feel safe with the knowledge that when we install any system, we take pride in exceeding OSHA regulations.

Why Choose EFP for Your HLL?

Falls are a leading cause of traumatic workplace injuries and fatalities in the US. In fact, falls are the number one cause of private sector worker deaths in the construction industry, accounting for nearly 40% of all construction fatalities (381 out of 971 deaths in CY 2017). This is why OSHA's Fall Protection standard (29 CFR 1926.501) consistently ranks as the most frequently cited violation, with Fall Protection Training Requirements (29 CFR 1926.503) also appearing in the top 10.

Effective fall protection goes far beyond basic components like beams, anchors, and bolts. It requires a complete, engineered system designed for your specific application. EFP provides fully compliant, custom-engineered personal fall arrest systems and fall protection products, offering practical, turnkey solutions for diverse structures and industries. As a certified installer of Guardian and DBI-SALA horizontal lifelines, EFP employs in-house professional engineers to analyze your structure and certify your system. Each permanently installed system is designed for ease of use, providing the highest level of fall protection while meeting all applicable OSHA horizontal lifeline requirements. Contact us and let our engineers design a custom HLL system for your needs.

Custom Engineered Horizontal Lifeline Documents

Brochure

3M | DBI-SALA RoofSafe Anchor and Cable System Brochure

Brochure

3M | DBI-SALA Engineered Systems Brochure

Brochure

3M | DBI-SALA RoofSafe Rail System Brochure

Brochure

3M | DBI-SALA Unirail Horizontal System Brochure

Brochure

3M | DBI-SALA Permanent Horizontal Lifeline System Brochure

Specs

3M | DBI-SALA RoofSafe Anchor and Cable System Specifications

Specs

3M | DBI-SALA RoofSafe Rail System Architectural Specifications

Engineered Fall Protection (EFP) supplies custom-designed permanent horizontal lifeline systems; serving clients from coast to coast, Canada, Mexico, and especially focused in the states of Missouri, Illinois, Indiana, Kansas, Arkansas, Mississippi, Nebraska, Tennessee, Kentucky, Iowa, Oklahoma, Georgia, South Carolina, Alabama, and Florida.